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TOC-P11
PGDM 2011-13: Term-VI

Theory of Constraints (TOC)

Credits
Three (3)
Program
PGDM II
Faculty Name
Arun Kumar Paul
Academic Year & Term
2012-13, Term VI

A. Programme Objective: Eliyahu Moshe Goldratt (March 31, 1947 - June 11, 2011) was an Israeli physicist who eventually became a business management guru. He was the originator of the Optimized Production Technology, the Theory of Constraints (TOC), the Thinking Processes, Drum-Buffer-Rope, Critical Chain Project Management (CCPM) and other TOC based thinking derived tools.
· Explain constraints and identify bottlenecks,
· Realize the association of capacity constraints to financial measures,
· Apply TOC in product mix decisions and assembly line situation,
· Exercise CCPM techniques over a range of project management condition. B. Provisional Session Plan
Session No.
Topic
Remark
1, 2
Introduction to TOC
    · Capacity and its measures
    · Efficiency, effectiveness, utilization
    · Normal, b distributions
    · Inventory – asset or liability
    3, 4
    Examples of ‘Constraints’
    Five focusing steps - DBR
    Dealing with production bottlenecks
    5, 6
    A ‘balanced system’ – dice game
    7, 8
    Local vs global optima – numerical examples
    9,10
    Measurement & accounting system
    11,12
    Thinking process – basic tools
    13,14
    Concepts of CCPM & applications
    15,16
    17,18
    Application of TOC concepts in Functional areas
    - Operations incl. services
    - Supply chain management
    19, 20
    Group presentations

    Final ‘wrap up’

    NIL
    Mid-Term & End-Term – schedule to be decided
    C. Reference, Bibliography:

    List of Books

    · The Goal: A Process of Ongoing Improvement by E. M. Goldratt and Jeff Cox
    · Critical Chain by Eliyahu M. Goldratt
    · Its not luck by Eliyahu M. Goldratt
    · Necessary But Not Sufficient by E. M. Goldratt, E. Schragenheim & C. A. Ptak.
    · Lean Thinking – Banish waste and create wealth in your corporation by Womack & Jones
    · Lean Solutions – How companies and customers can create value and wealth together by Womack & Jones

    Reading List

    R-1. The Bottleneck Conundrum – Peter L King
    R-2. Conceptual foundations for the TOC – Rik Berry , Lola B Smith
    R-3. Bottleneck Management: Theory & Practice – Chakravorty & Atwater
    R-4. What is constraining your innovation – Michael A Dalton
    R-5. Introducing TOC in Hitachi Tool Engineering – Umble & Murakami
    R-6. Value chain enhancement for the oil refinery industry – Rosolio, Geri
    R-7. Tutorial on PM with TOC perspective – J H Blackstone et al.
    R-8. Critical look at CCPM – T Raz et al.
    R-9. Robust & reactive project scheduling – W. Herroelen & R. Leus
    R-10. Why critical chain would smell less sweet – Dan Trietsch
    R-11. Synchronous Solutions – Throughput Accounting Fundamentals
    R-12. Optimal product mix decisions based on TOC – R. Souren et al.
    R-13. Fast guide to OEE – Vorne Industries Inc., USA
    R-14. Application of VSM, Indian case study – D Seth & V Gupta
    R-15. Constraint management: recent advances M Gupta.

    D. Evaluation Methodology (for the entire course): 1. Class Room Attendance: : 10 %
    2. Class participation , Discussion (only relevant ones!) : 10 %
    3. Mid term (Individual) : 20 %
    4. Group Work : 20 %
    5. Final exam (Individual) : 40 %
    TOTAL 100 %


    E. Group Work: Presentation in the class on the chapter allotted
    F. Grading: (To follow ‘Student’s manual’)
    F
    D
    D+
    C
    C+
    B
    B+
    A
    A+
    >35-45>45-55>55 -65>65-73>73-80>80-85> 85

    G. Academic Integrity: Please refer to the manual of policies.
    Created By: Debasis Mohanty on 11/19/2012 at 09:59 AM
    Category: PGDM-II Doctype: Document

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